vial liquid washing filling capping line

Introduction :

The vial filling production line is composed of an ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, etc.

Performance Features

• The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.

• The whole line can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.

• Applicable specification: 1ml-100ml vial (as per user's requirement)

• Production Capacity: 1000-36000BPH

• Number of filling heads: 1-20, to be selected according to the output

• Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)

• Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

• Capping qualified rate: ≥99.9%

• Compact and simple structure occupies less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, few operators required;
• Single row or double row filling;
• Optional real-time display and printing system of sterilization temperature;
• The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
• Optional online sterilization function for the hot air circulation tunnel oven cooling section.
• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
• The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
• The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
• Full-line linkage control function;
• To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
• Applicable for a wide range of bottle specifications, and easy to replace mould.
• The products can be customized according to customer's actual demand.